Hangzhou Yankong Technology Co., Ltd
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Large caliber gas ultrasonic flowmeter

Solving the measurement difficulties of large diameter, low flow rate, high dust, multi-component gas in coke oven gas

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产品分类

型号:

004

Keyword:

流量计


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Detail

1.Main performance characteristics of the product

Solving the measurement difficulties of large diameter, low flow rate, high dust, multi-component gas in coke oven gas

1.1 Leading 100:1 range ratio performance

Thanks to its unique ultrasonic sensor structure and patented design, we have independently developed a high-power ultrasonic air transducer. Based on intelligent anti-interference algorithm technology, signal multispectral feature setting and signal processing system, achieving accurate measurement as low as 0.1m/s

1.2 Key core technology: intelligent anti-interference algorithm technology

1.3 Leading energy-saving performance - no voltage loss

Unique sensor structure design without throttling components, without pressure loss and without affecting the normal flow of fluid; Thus reducing energy consumption during fluid transportation and directly creating energy-saving economic benefits for users.

1.4 Ultra low straight pipe section requirements

(b)Direct beam (mono)

(c)Direct beam (dual channel)

Min low in front 4D and back 2D to 1D and back 1D

1.5 Bidirectional flow measurement

1.6 Resistant to dirt and high temperature

The maintenance amount is extremely low, which is the smallest among all flow meters and can achieve long-term maintenance free

2.Product technical indicators

2.1 AFD series gas ultrasonic flow meter (velocity type flow meter)

2.1.1Speed calculation method

The working principle of the CFD700S ultrasonic flowmeter is the time difference method. The basic working principle is that the time for sound waves to propagate from upstream to downstream in a fluid is less than the time for sound waves to propagate from downstream to upstream. There is a strict mathematical relationship between the difference between these two times and the speed of the airflow. Based on this data relationship, the following expression for gas flow rate can be obtained:

In equation (1):

 Tup ------------The time of ultrasonic wave propagation in gas against the current;
 Tdown---------Time of ultrasonic wave propagation in gas flow;
 L --------------Channel length;
 Cf -------------The velocity of sound waves propagating in fluids;
 Vm------------Axial average velocity of gas;
 ----------------Vocal angle。

2.1.2Flow calculation method

Due to the fact that the fluid flow velocity of the sound channel is measured by multiple pairs of ultrasonic channels, the average flow velocity of the cross-section is the average flow velocity. Additionally, due to the shape of the cross-section and processing reasons of the circular flue, certain corrections are needed. So the volumetric flow rate is:

In equation (2)
 q --------- Volumetric flow rate
 K--------- Correction coefficient of flow field in pipeline
 A--------- Flow area of gas fluid
 v--------- Average velocity of sound waves propagating through multiple channels in a fluid

2.2 AFD700S series split type gas ultrasonic flowmeter

2.2.1characteristic

Low measurement limit, up to a minimum of 0.1m/s
Linear average flow rate measurement, high measurement stability
Time difference method for measurement, with high measurement accuracy and a measurement resolution of 0.01m/s
The use of corrosion-resistant Teflon probes can be used to resist the corrosion of corrosive gases
Without moving parts, maintenance can be minimized
Using an LCD screen display can adapt to a wider outdoor working temperature
Automatic online zero calibration and cross range calibration
Data retention for 1 year
Obtaining CPA certification from the national metrology department

The product meets the requirements of national environmental protection documents

2.2.2application

Power industry, metallurgy industry, building materials industry, manufacturing industry, coking industry

2.2.3 Technical Parameter

Transmitter model

AFD700

Installation method plug-in
measuring principle Principle of time difference correlation
Applicable Medium Air, ordinary gas, or non combustible gas in flue gas
Applicable specifications (nominal diameter) 0.5~10.0 meter round and rectangular pipes
Process connection flange
velocity of flow Minimum flow rate: 0.3m/s; Maximum flow rate: 120m/s
pressure rating ≤ 1.6MPa (higher pressure, please contact our company to provide a solution)
Measuring medium temperature

-40℃~450℃

Ambient Temperature

-30℃~60℃

rated voltage 100-230V 60Hz or 20-32V DC (optional)
rated power

30W

output signal

1 channel RS485(Modbus-RTU agreement);2 channel 4~20mA; 4-20mA+Hart

Fixed method Wall mounted
protection grade

IP66

Explosion proof level

Exd II BT6 Gb

Shell material

cast aluminium.Powder coating

Display

LED smart screen size?

Data storage 1 month
Data collection interface

USB

response time

S

menu language Chinese, English
accuracy

±1% ±1.5% ±2% ±0.5%

Diagnostic function Self diagnosis, standard deviation of sound speed, signal amplitude, time, and amplitude
calibration online calibration
Measurement quantity Volumetric flow rate, mass flow rate, flow rate
cumulative quantity Volume, mass
input Maximum 4 groups
Temperature input

PT100/PT100

analog input

4~20mA

2.2.4 AFD700S Selection code

host code

AFD700S

 

Number of channels

S1 : ±2%

S2: ±1 . 5%

S3: ±1%

 

temperature

T1:     -40~80℃

T2:     -40~120℃

T3 :    -40~260℃

TX :    High temperature special customization

 

pressure rating

P04 :     0.4 MPa

P10:      1 .0MPa

P 16:      1 .6MPa

PX : High voltage special customization

Process connection

F8 :    DN80PN1 .6RF

FX :High voltage special customization

Pipe diameter/mm

D5:400~500 D8:500~800 D12:800~12000   D25:12000~25000

 

ultrasonic

Probe material

B1:  316

B2 : 316L

H :   HaC alloy

F :    Teflon

X :  Other materials available, please contact Amitec

 

output signal

P2:  4- 20mA

H:   4- 20mA+Hart communicate

R:   RS485(Modbus- RTU 协议)

power supply

AC: 100- 230V 60Hz

DC: 20- 32V DC

 

 

 

Dedicated transmission cable

L1 :  5M

L2 :  10M

L3 :  15M

L4 :   20M

L5:    25M

Installation base

FC

Purging device

cs

2.3 AFD800S Series Coke Oven Gas Ultrasonic Flowmeter

2.3.1Characteristics of coke oven gas:

The coke oven gas itself contains naphthalene, tar, saturated water vapor, and fine dust impurities. The naphthalene and tar in it will form crystals and adhere to the flow sensor body due to temperature changes, especially the Pitot tube, Wilbur, and orifice plate with differential pressure principle have a greater impact.

For differential pressure gas flow meters, the measurement accuracy is influenced by factors such as gas density, moisture, and dust.

The low flow rate of coke oven gas limits the use of gas flow meters based on differential pressure principles, such as Weiliba and V-cone flow meters, which use differential pressure working principles, and the lower measurement limit is affected to a certain extent.

Compared to the above problems, the time difference method gas ultrasonic flowmeter has better solved the above problems. Therefore, it is recommended to use a gas ultrasonic flow meter.

characteristic:

1.1The ultrasonic flow meter uses sound waves for measurement, and the probe can be retracted into the inner sleeve for measurement to avoid
Direct contact with gas flow effectively prevents naphthalene crystallization and coal tar adhesion;
1.2Time difference method measurement, unaffected by changes in gas composition, density, and moisture;
1.3Linear average flow rate measurement, high measurement stability;
1.4The lower limit of ultrasonic flow meter measurement is 0.05 meters/second, which is extremely low and has high measurement accuracy;
1.5Without moving parts, maintenance can be minimized;
1.6Using an LCD screen display can adapt to a wider outdoor working temperature;
1.7Automatic online zero calibration and cross range calibration;

2.3.2 application

Power industry, metallurgy industry, building materials industry, manufacturing industry, coking industry

2.3.3 Technical Parameter

host

AFD800-B01

AFD800-EX02

split type Standard chassis not explosion-proof without blowing device Explosion proof chassis with compressed air or nitrogen timing blowing device
measuring principle Principle of time difference correlation
Applicable Medium Air, gas, or smoke combustible gas
Applicable specifications (nominal diameter) 0.5~10.0 meter round and rectangular pipes
Installation method Diagonal cross over style
velocity of flow Minimum flow rate: 0.3m/s; Maximum flow rate: 120m/s
pressure rating

≤1.6MPa(Higher pressure, please contact our company to provide a solution)

Measuring medium temperature

-40℃~450℃

Ambient Temperature

-30℃~60℃

rated voltage

100-230V 60Hz 或 20-32V DC(Optional)

rated power

30W

output signal

1channel RS485(Modbus-RTU agreement);2 channel 4~20Ma  1channel4~20mA+Hart

Host fixation method Wall mounted
protection grade

IP67

Explosion proof level

ExdIIBtT4

Shell material

cast aluminium .Powder coating

display

LED Smart screen size

Data storage

1 year

Data collection interface

USB

thoroughfare

1~3

response time

S

menu language Chinese, English
accuracy

±1% ±1.5% ±2%

diagnostic function Self diagnosis, standard deviation of sound speed, signal amplitude, time, and amplitude
calibration online calibration
cumulative quantity Volume, mass
input Maximum 4 groups
Temperature input

PT100/PT100

current input

accuracy 0.1%MV±10μA  4…20mA

2.2.4Gas physical quantity

Media data Measurement quantity notes

NN

No database Sound speed and volume

 

MD

standard database Analysis: concentration, density, standardized density
Flow rate: volumetric flow rate, flow rate, mass flow rate
Application Media Database
Source AMITEC

CU

Custom Database Analysis: concentration, density, standardized density
Flow rate: volumetric flow rate, flow rate, mass flow rate
AMITEC and Customers
Co development

2.2.5AFD800S Selection code for plug-in gas ultrasonic flowmeter 

 

AFD800S

host code

B01   Standard chassis not explosion-proof without blowing device

B03   Standard chassis with compressed air or its timed blowing device

EX02 Explosion proof chassis with compressed air or nitrogen timing blowing device

 

Ultrasonic probe form

U1   Horn mouth anti adhesion,

U2   Self-cleaning probe

U3   Anti-corrosion probe

 

Number of channels

S1 : ±2%

S2: ±1.5%

S3: ±1%

 

temperature

W1 :   -40~80℃

W2  :   0~120℃

W3 :    0~260℃

WX :   High temperature special customization

 

pressure rating

P04 :    0.4 MPa

P10 :    1.0MPa

P 16 :    1.6MPa

PX: High voltage special customization

Process connection

F8:    DN80PN1.6RF

FX: High voltage special customization

Pipe diameter/mm

D5:400~500 D8:500~800 D12:800~12000  D25:12000~25000

 

 

Ultrasonic probe material

B1 : 316

B2 : 316L

H :  HaC alloy

F :   Teflon

X :Other materials available, please contact Amitec

 

output signal

P2:  4-20mA

H:   4-20mA+Hart communicate

R:  RS485(Modbus-RTU agreement)

power supply

AC: 100-230V 60Hz

DC: 20-32V DC

 

Dedicated transmission cable

L2   10M

L3   15M

L4   20M

L5   25M

physical quantity

NN  No database, flow rate, volume output

 

MD analysis: concentration, density, standardized density, flow rate: volume flow rate, flow rate, mass flow rate (AMTEC database)

 

CU  Custom database analysis: concentration, density, standardized density, flow rate: volumetric flow rate, flow rate, mass flow rate

Installation base

FC

 3.Performance table

Performance Table of Flue Gas Ultrasonic Flowmeter

 

 

model industry user Device Type Number of installed units Operation time Installation position characteristic

 

1

UF200

Medical waste Zhejiang Huzhou Xinghong Solid Waste Treatment

#1 Incinerator

1

March 2018

desulfurization  Rear chimney

Carbon steel+fiberglass composite   Chimney smoke temperature 110-140 degrees Celsius, strong corrosion

 

2

UF200

Medical waste Zhejiang Huzhou Xinghong Solid Waste Treatment

#2 Incinerator

1

March 2018 desulfurization  Rear chimney

Smoke temperature 110-140 degrees

Strong corrosion

 

3

UF200

steel Shandong Xinhua Special Steel Group Co., Ltd

#1Waste gas from the iron making plant

1

May 2019 chimney Smoke temperature 90-110 degrees

4

UF200

steel Shandong Xinhua Special Steel Group Co., Ltd

#2Waste gas from the iron making plant

1

May 2019 chimney Smoke temperature 90-110 degrees

5

UF200

steel Shandong Xinhua Special Steel Group Co., Ltd

#1Waste gas from the iron making plant

1

May 2019 chimney Smoke temperature 90-110 degrees

6

UF200

steel Shandong Rizhao Zhufu Steel Co., Ltd Sintering machine flue gas

# 1

July 2019 Sintering machine outlet Semi dry desulfurization flue gas
High dust

7

UF200

steel Shandong Rizhao Zhufu Steel Co., Ltd Sintering machine flue gas

# 2

July 2019 Sintering machine outlet Semi dry desulfurization flue gas
High dust

8

UF200

glass Shandong Jinjing Glass Group Company - Zibo

#4Glass Kiln

1

July 2019 chimney Smoke temperature 135-420 degrees

9

UF200

glass Shandong Jinjing Glass Group Company - Zibo

#5Glass Kiln

1

July 2019 chimney Glass furnace concrete
8 meters inner diameter
Smoke temperature 135-420 degrees

10

UF200

glass Shandong Jinjing Glass Group Company - Zibo

#6Glass Kiln

1

July 2019 chimney Glass melting furnace
8 meters inner diameter
Smoke temperature 135-420 degrees

11

UF200 -EXD

petrifaction Sinopec Qilu Petrochemical Refinery - Zibo Refinery process waste gas phase I

4

November 2019 Exhaust port Explosion proof extremely low wind speed
Below 1 meter/second

12

UF200 -EXD

petrifaction Sinopec Qilu Petrochemical Refinery - Zibo Refinery Process Waste Gas Phase II

4

November 2019 Exhaust port Explosion proof extremely low wind speed

13

UF200

lime Shandong Weifang Jinniu Calcium Industry

#1lime kiln

2

July 2019 chimney Wet desulfurization outlet
High humidity flue gas

14

UF200

steel

Baosteel Group - Yantai, Shandong

Lubao Steel Pipe Co., Ltd

#1 quenching furnace

1

November 2019 Carbon steel chimney High smoke temperature
350-500 degrees

15

UF200

steel

Baosteel Group - Yantai, Shandong

Lubao Steel Pipe Co., Ltd

#2 quenching furnace

1

February 2020 Carbon steel chimney High smoke temperature
350-500 degrees

16

UF200

glass Anhui Fengyang Silicon Valley Intelligent Optoelectronic Glass Co., Ltd. - Bengbu

#1Glass melting furnace

2

November 2019 Desulfurization outlet

Dry desulfurization
ExportCFB-FGD

17

UF200

coking Middling coal Xuyang Coking Co., Ltd., Xingtai, Hebei

#5coke oven

1

January 2020 chimney Low flow rate, high temperature flue gas, and smoke temperature of 170 degrees Celsius

18

UF200

coking Middling coal Xuyang Coking Co., Ltd., Xingtai, Hebei

#6coke oven

1

March 2020 chimney

Low flow rate, high temperature     

smoke temperature of 170 degrees Celsius

19

UF200

coking Middling coal Xuyang Coking Co., Ltd., Xingtai, Hebei

#8coke oven

1

March 2020 chimney Low flow rate and high temperature flue gas

20

UF200

thermoelectricity Hebei Baixiang Changhua Thermal Power Company - Xingtai

Circulating sulfurization bed boiler#1

1

March 2020 chimney

Wet desulfurization

+GGH export

21

UF200

thermoelectricity Hebei Baixiang Changhua Thermal Power Company - Xingtai

Circulating sulfurization bed boiler#2

1

March 2020 chimney

Wet desulfurization

+GGH export

22

UF200

glass Hebei Safety Industry Co., Ltd Glass furnace flue gas

4

March 2020 chimney Integrated desulfurization and denitrification

23

UF200

cement Shandong Qingdao Zhonglian Cement Grinding head and tail

4

October 2020 Grinding head and tail exhaust Carbon steel chimney

24

UF200

thermoelectricity Shandong Qingdao Jimo Thermal Power Desulfurization flue

2

October 2020 flue After wet desulfurization
Wet flue gas

25

UF200

Ceramic kiln Shandong Yantai Xinyi Ceramics Desulfurization chimney

#1 line

January 2021 chimney After wet desulfurization
Wet flue gas

26

UF200

Ceramic kiln Shandong Yantai Xinyi Ceramics Desulfurization chimney

#3 line

January 2021 chimney Wet desulfurization wet flue gas

27

UF200

glass Hebei Zhengda Glass Co., Ltd Desulfurization chimney

#1

December 2020 chimney Wet desulfurization wet flue gas+whitening process

28

UF200

glass Hebei Zhengda Glass Co., Ltd Desulfurization chimney

#2

February 2021 chimney Wet desulfurization wet flue gas+whitening process

29

UF200

glass Hebei Zhengda Glass Co., Ltd Desulfurization chimney

#3

April 2021 chimney Wet desulfurization wet flue gas+whitening process

30

UF200 Exd

refining Tianjin Petrochemical Branch Boiler rear chimney

#1

January 2021 chimney High temperature of exhaust gas from heating furnace

31

UF200 Exd

refining Tianjin Petrochemical Branch Boiler rear chimney

#2

February 2021 chimney High temperature of exhaust gas from heating furnace

32

UF200

thermoelectricity Jizhong Energy Dongpang Coal Gangue Thermal Power Plant Desulfurization chimney

#1

June 2020 chimney High temperature of exhaust gas from heating furnace

33

UF200

cement Shandong Penglai Weiyang Cement Kiln tail

#1

April 2021 Kiln exhaust port Carbon steel chimney
Smoke temperature 150 degrees

34

UF200

thermoelectricity Shandong Dongying Lihuayi Weiyuan Chemical Heating Station Desulfurization chimney
Desulfurization chimney

#1

March 2021

concrete chimney

Wet desulfurization wet flue gas

35

UF200

thermoelectricity Shandong Yantai Qingquan Thermal Power Desulfurization chimney
Desulfurization chimney

#1

January 2021 chimney Wet desulfurization wet flue gas

36

UF200 _Exd

chemical industry Shandong Yantai Wanhua Chemical IP thermal oil furnace exhaust gas

#1

May 2021

carbon steel chimney

High temperature explosion-proof type

37

UF200 _Exd

chemical industry Shandong Yantai Wanhua Chemical PHD hot blast furnace exhaust gas

#1

June 2021

carbon steel chimney

High temperature explosion-proof type

38

UF200

chemical industry Shandong Yantai Fenglin New Materials Co., Ltd Biomass boiler flue gas

#1

May 2021 Exhaust port high temperature flue gas

39

UF200

glass Hebei Shahe Safety Glass

#1line

#1

January 2020 Exhaust port float glass 
Furnace exhaust gas

40

UF200

glass Hebei Shahe Safety Glass

#2line

#2

January 2020 Exhaust port float glass 
Furnace exhaust gas

41

UF200

glass Hebei Shahe Safety Glass

#3line

#3

February 2020 Exhaust port float glass 
Furnace exhaust gas

42

UF200

glass Hebei Shahe Safety Glass

#4line

#4

February 2020 Exhaust port float glass 
Furnace exhaust gas

43

UF200

glass Hebei Shahe Safety Glass

#5line

#5

March 2020

Exhaust port

float glass 
Furnace exhaust gas

44

UF200

glass Hebei Shahe Safety Glass

#6line

#6

March 2020 Exhaust port float glass 
Furnace exhaust gas

45

UF200

building materials Shaanxi Rixin Building Materials

#1furnaces

1

July 2020 Exhaust port Denitration flue gas from brick and tile kilns

46

UF200

building materials Shandong Jinniu Calcium Industry

#1furnaces

1

June 2020 chimney Lime kiln denitration flue gas

47

UF200

building materials Yantai Jianhua Group steam boiler

1

March 2020

carbon steel chimney

Cement pile boiler flue gas

48

UF200

manufacture Yantai Dao'en Titanium Industry

#1boiler

1

January 2020

carbon steel chimney

Titanium dioxide production enterprise

49

UF200

manufacture Yantai Dao'en Titanium Industry

#2boiler

1

January 2020

carbon steel chimney

Titanium dioxide production enterprise

50

UF200

manufacture Yantai Dao'en Titanium Industry Workshop exhaust gas

1

February 2020

carbon steel chimney

Titanium dioxide production enterprise

51

UF200

thermoelectricity Qingdao Hanhe Thermal Power boiler flue gas

1

October 2021

Mixed territory chimney

Wet flue gas from coal-fired boilers

52

UF200

thermoelectricity Qingdao Dongyi Thermal Power Plant Heating boiler

1

September 2021

Mixed territory chimney

Desulfurization wet flue gas

53

UF200 Exd

steel Hebei Dalipu Petroleum Special Pipe Company

heating furnace#5

1

September 2021

carbon steel chimney

High temperature flue gas at 300 degrees Celsius

54

UF200

steel Hebei Qinhuangdao Yaohua Glass Glass melting furnace

1

October 2021

concrete chimney

High temperature flue gas 170 degrees

55

UF200 Exd

petrifaction Dongying Lihuayi Refining and Chemical Heating furnace exhaust gas

1

November 2021 carbon steel explosion-proof

56

UF200 Exd

petrifaction Dongying Lihuayi Refining and Chemical Heating furnace exhaust gas

1

November 2021 carbon steel explosion-proof

57

UF200

coking Hebei Tangshan Baoliyuan Coking Plant Coke oven exhaust gas

1

September 2021

concrete chimney

Low flow rate and high temperature flue gas

58

UF200

coking Hebei Tangshan Zhonghua Coking Co., Ltd. # 6 Coke oven exhaust gas

1

January 2022

concrete chimney

Low flow rate and high temperature flue gas

59

UF200

coking Hebei Qian'an Hong'ao Coking Plant Coke oven exhaust gas

1

February 2022

concrete chimney

Low flow rate and high temperature flue gas

60

UF200

glass

Shandong Jinjing Glass Boshan Branch Waste gas from glass furnace

1

February 2022

concrete chimney

Low flow rate and high temperature flue gas

61

UF200

coking Hebei Tangshan Zhonghua Coking Co., Ltd. # 1 Coke oven exhaust gas

1

February 2022

concrete chimney

Low flow rate and high temperature flue gas

62

UF200

coking Hebei Tangshan Zhonghua Coking Co., Ltd. # 2

Coke oven exhaust gas

1

February 2022

concrete chimney

Low flow rate and high temperature flue gas

63

UF200

coking

Hebei Tangshan Zhonghua Coking Co., Ltd#3

Coke oven exhaust gas

1

February 2022

concrete chimney

Low flow rate and high temperature flue gas

64

UF200

coking

Hebei Tangshan Zhonghua Coking Co., Ltd#4

Coke oven exhaust gas

1

February 2022

concrete chimney

Low flow rate and high temperature flue gas

65

UF200

coking

Hebei Tangshan Zhonghua Coking Co., Ltd#5

Coke oven exhaust gas

1

February 2022

concrete chimney

Low flow rate and high temperature flue gas

66

UF200

chemical industry Shandong Jindian Chemical Heating furnace exhaust gas

1

February 2022

concrete chimney

Low flow rate and high temperature flue gas

67

UF200

Glass Shandong Zhongcai Building Materials Fiberglass Glass melting furnace

1

February 2022

glass fiber reinforced plastics chimney

Low flow rate wet flue gas
Wet desulfurization

 

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